Shop

You may have wondered what the inner workings of a 1915 Henry Lang beveling machine look like. Well, ponder no more. This is the machine we rough-grind our bevels with. With a bit of 80 -100 aluminum grit and a lot of focused muscle, we stand there for hours, changing the angle on the edge of the clear glass from 90 degrees to around 20. Water acts as a lubricant, so we wear rubber boots and aprons and always use warm water, hoping to postpone the onset of arthritis. As you can see, the parts are simple and sturdy,

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Shop

I prefer to be influential rather than in control of my studio. In my shop, everyone has the power of influence. There are six of us with quite a diversity of life experiences. Taking advantage of this, I step into the background and observe. We all know we continually seek better and easier ways to achieve our goals. Having six minds working on this is better than one. We understand the rules of creativity; negative thinking kills creativity, while a mind free of criticism enriches it. We don’t have a path but a concept to explore. Each individual employing

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Shop

We heat our shop with wood. Living out in the country, there is always plenty of firewood from fallen and dying trees, and of course, there are always people who sell cut and split wood ready to burn. I have often found small gasoline engines frustrating to maintain, so this year, I switched to battery-powered chain saws. I’m quite happy with the switch. Battery-powered is quieter, more responsive, and not as messy. I have a friend who has a very serious wood splitter. When he brings it over, he also brings his four home-schooled children. With the guys in

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Efficiency

John came to work yesterday but was unusually excited to tell me something. Remember when I first started working here? We were beveling one day, and when I had something to say, I would turn to you and stop beveling. I noticed that you only stopped beveling when you finished a piece and picked up another. You said we were only productive when holding the glass on those big rotating wheels. We can talk and bevel at the same time. That thought has followed me throughout my life, ever since I joined the Navy, worked for other companies, was

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Rosettes

It’s not unusual for leaded glass in a residential entryway to have rosettes over the solder joints as a decorative feature. When restoring a window, we often replace the old lead with new. Unless it has a protective covering, lead is typically replaced every hundred years. If the window has rosettes, we’ll replace them as well. To replace rosettes, I find the best original one and make a mold with a heat-resistant material. Then, it’s a simple matter of heating scrap lead to its melting point, and pouring it into the mold. Sounds easy enough, but the trick is

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Tools

Have you ever been curious about people who rarely throw anything away and scabage for things that may be useful in the future? They usually have a plan or belief in their destiny. I’m that way with my 1915 beveling equipment. It has five large wheels on cast iron bases and numerous attachments for special angles and effects. While most bevelers have adapted to the new diamond wheels, which are faster but give the glass a machine look, I stay true to the old wheels and grits and polishing compounds for a proper authentic look in my work. This

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Glue Chipping

One way I separate commercial products from works of art is to research old glass-working techniques. Glue chipping is one of my favorites. First, we sandblast a piece of glass. Then, we build a “dam” by wrapping masking tape around the edges so that the warm glue won’t run off the edges when we lay it flat. We then heat horsehide glue in a double boiler and pour it over the level glass. As the glue dries, it attaches itself to the rough sandblasted surface. The glue begins to shrink and curl upon further drying, peeling glass chips. Under

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Us

If we didn’t have a portfolio, I’ve often thought people would think we sold firewood. We live within five miles of each other. The primary commerce is Family Dollar and Dollar General, which duke it out daily. We are more accustomed to fire pits than restaurants, and our dress code would make casual Friday look like prom night. Our commissions mostly come from the other end of the spectrum. We’ve been together for over eight years, and during that time, I have noticed very little change in our personalities. With all of the beautiful commissions we’ve created together, we

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Silvering

I created this mirror for a home in Richmond, Virginia, around 35 years ago. In the 1990s, I bought a resilvering company. People would bring us their old mirrors with faded or peeling silver, and we would strip them down to the transparent glass, polish the backs, and spray silver nitrate onto them. After drying, we painted two coats of backing. What is so challenging about silvering mirrors is that there can be almost no contaminants. One small spec and everything you’ve done has to be removed and started over again. One day, I had the idea that if

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Studio

Working in a barn has its advantages. They are mainly economic. I could almost live off my overhead when I lived in the city and had to rent space, plus all the associated costs. I liked the lifestyle of colonial and European artisans. They worked out of their homes or worked in outbuildings. Saving time on my commute had enormous appeal to me. What I appreciate the most is that I can leave the current world outside. As an old friend is fond of saying, “I don’t feel the eyes are on me.” Removing judgment is very important when

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Co-Workers

It’s important to me that I like and respect the people I work with. Our small outfit thrives on collaboration. There’s no strict division of labor. Instead, we operate as a cohesive unit, leveraging our strengths to support the one best suited for the task. This collaborative approach is what makes us competent. John has worked with me on and off for the last forty years. During that time, he joined the Navy and worked for several large corporations, which sent him to and paid for technical classes. He was a police officer for Gordonsville, VA, where he also

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Shop Door

In our work, there are many small task, that at times, are quite challenging. In a single window there may be hundreds of solder joints. Solder, a mixture of 60% tin and 40% lead melts at 370 degrees. Lead came melts at 621 degrees. A soldering iron with a rheostat, will give a relative consistent heat, but when in use the temperature fluctuates. Manipulating the two metals with an ever changing heat requires skill and patience. It’s my job to say what is acceptable and what isn’t. Or as one of my mentors was fond of saying, “It’s my

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John Williams

I was 34, and John was around 18 when this photograph was taken. John showed up one day a few years earlier with his shop teacher from Buckingham High School. He had just cut his foot on a rock while playing in the James River and was hobbling around on crutches. I don’t know the whole story, but somehow, the shop teacher thought an introduction between the two was a good idea. At this time, to survive financially, I was beveling glass for other studios and my commissions. Beveling is tough work. Holding a piece of glass over rotating

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